Food & Beverage

Food & Beverage Warehouse Solutions

Storage systems engineered for cold chain compliance, FIFO rotation, and the throughput demands of food and beverage operations.

FIFO

Gravity-flow systems for perishable inventory rotation

15–20%

Faster case-pick rates with carton flow racking

40–60%

Cubic utilization with high-density racking

25–30%

Less product damage with proper lane and beam design

Food and beverage warehouse storage requires racking systems engineered for cold chain compliance, FIFO inventory rotation, and fire code commodity classifications specific to food products. These facilities typically use pallet flow racks for date-sensitive rotation, selective racking for mixed SKUs, and high-density systems for bulk beverage storage.

What We Understand

The Challenges Specific to Food & Beverage

01

Heavy Loads and FIFO Requirements

Beverage pallets routinely exceed 3,000 lbs, and standard racking must be sized for actual product weights. FIFO rotation for date-sensitive products isn't optional. Mechanical enforcement through pallet flow eliminates rotation failures that manual discipline can't guarantee.

02

Permitting Complexity for Food Commodities

Food products have specific fire code commodity classifications that affect sprinkler design. A system designed for general warehouse storage won't necessarily pass fire marshal inspection when filled with flammable packaging and liquid products. We coordinate permitting with fire marshals who scrutinize food and beverage facilities closely.

03

Temperature Zones and 24/7 Operations

Facilities with ambient, refrigerated, and freezer zones need racking designed for each environment. And 24/7 operations with tight delivery windows require installation scheduling that doesn't shut you down.

Our Approach

Designed for How Food Warehouses Actually Work

We design systems accounting for your actual product mix, pallet weights, temperature zones, and rotation requirements. For high-SKU pick areas, selective rack. For bulk staging, drive-in or push-back. For FIFO lanes with date-sensitive product, pallet flow. Cold-rated components where temperature requires it.

We handle permitting and coordinate with fire marshals. They scrutinize food and beverage facilities closely, and we design to pass first inspection, not to revise after a rejection. Install scheduling happens around your operations, including nights and weekends for 24/7 facilities.

Schedule a Site Visit
Food & Beverage warehouse storage facility

Recommended Systems

Storage Solutions We Commonly Install for Food & Beverage

Pallet Flow Racks storage system for food & beverage

Pallet Flow Racks

First-in, first-out gravity flow on roller tracks. The standard for perishable and dated inventory in food and beverage warehouses.

Learn More
Selective Pallet Racks storage system for food & beverage

Selective Pallet Racks

Direct access to every pallet location for high-SKU operations with frequent picking across a varied product mix.

Learn More
Carton Flow Racks storage system for food & beverage

Carton Flow Racks

Case-pick FIFO flow for individual cartons, speeds up order picking in food distribution and e-commerce fulfillment operations.

Learn More

Project Example

What This Looks Like in Practice

180,000 sq ft food distribution center in Houston: mixed system (selective rack for 2,000+ SKU pick areas + pallet flow lanes for high-velocity FIFO items), temperature zone separation, fire code-compliant sprinkler clearances, phased installation keeping operations running, passed fire marshal inspection on first visit.

Food and beverage operations can't afford to get storage wrong. FIFO compliance, temperature zones, fire code, health department access: it all has to work together from day one. That's why we start every project by understanding the product flow, not just the pallet count.

Jeff Andrews

CEO, Hammerhead Warehouse Systems

Working on a Food or Beverage Storage Project?

Let's start with a free site visit to assess your facility, product mix, and compliance requirements, no obligation.

Get a Free Consultation